Existing warehouse

Optimise your existing warehouse

A warehouse does not need to be rebuilt to perform better. There is often untapped capacity in the system you already have. By reviewing loads, layout and structure, you can improve flow, safety and the use of available storage space.

BLS Biltema 250926 10 LOWRES


1. Review the loads

Make sure that racking and load levels are being used within their specified load limits. By reviewing pallet weights, load distribution and labelling, you can ensure that the storage system is being used as it was designed.

2. Adjust the layout

Small changes to aisles, picking zones and product placement can make a big difference. An improved layout can reduce unnecessary movement, create better flow and make daily operations more efficient.

3. Make use of the height

Many warehouses have unused capacity at height. By adding more levels or adjusting load beams, storage capacity can be increased without expanding the warehouse.

4. Reinforce where needed

Sometimes additions or reinforcements are required to meet changing needs. By upgrading components or adapting the structure, the warehouse can be prepared for new loads and requirements.

5. Create a clear structure

Clear labelling, well-defined zones and logical product placement make the warehouse easier to work in. A clear structure reduces picking errors, saves time and creates better organisation in daily operations.

Frequently asked questions

Do you have to build a new warehouse to make improvements?

No. There is often unused capacity in the existing structure and layout.

What is the first step when improving an existing warehouse?

Analyse the loads, flow and how the warehouse is actually used.

What improvements can make the biggest difference in an existing warehouse?

Adjusting the layout and the placement of goods.

How can you increase capacity without expanding your warehouse?

By making better use of the available height and optimising existing storage systems.

When does racking need to be reinforced?

When loads or usage change and the structure is no longer designed for the new requirements.